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What are the effects of high moisture content in hot melt adhesive particles? 8 typical performances and full process water control checklist

2026-08-06    Views: 33    Chinese

Direct answer:Hot melt adhesive pelletsThe most direct consequence of high moisture content is the formation of bubbles, intermittent glue lines, and decreased bonding strength during the melting process. In severe cases, the glue layer may turn white and the spine may become hollow. EVA rubber particles themselves do not have strong moisture absorption, but after packaging damage, warehouse moisture regain, or outdoor stacking, the surface adsorbed moisture will also vaporize instantly in a glue pot above 160 ℃.

森莱热熔胶默认封面

Industry Status: The Old Problem of Southern Plum Rain Season

From March to May every year in southern China, printing and packaging factories are most likely to have a concentration of “the same batch of glue, good last week, problems this week”. In most cases, it’s not that the formula has changed, but rather that the rubber particles have been left open in the workshop for a few days, or the warehouse floor has become damp, causing the bottom of the packaging bag to become damp first.

8 typical manifestations of excessive moisture content

  • Fine bubbles appear on the surface of the glue pot, but they still do not dissipate after stirring.
  • When dispensing the glue, the “pu pu” statement indicates that the glue line is intermittent and discontinuous.
  • After the adhesive layer cools, there are white spots or misty white areas.
  • There is a hollow drum on the spine of the book, which feels hollow when knocked on.
  • After sealing, the edges of the adhesive dots foam and the bonding area decreases.
  • During peeling, there is interface damage rather than paper damage.
  • The nozzle is more prone to clogging and the cleaning frequency increases.
  • The performance of the same batch of rubber particles varies greatly in different shifts.

Water control checklist: from storage to operation

linkmethodkey points
warehousingStacking off the ground and wallThe height of the pad should not be less than 10cm and should be kept away from the exterior wall
WarehousingControl relative humiditySuggest below 65%, avoid storing with water-based adhesive in the same warehouse
unpackReady to use and dismantleAfter opening the bag, use it up on duty, and seal the remaining materials by tying the mouth
transferUse covered material bucketPrevent open turnover boxes from staying overnight in the workshop
computer operationPreheating exhaustLet it sit for a few minutes after the first glue is melted before dispensing
ExceptionSuspected of moisture, please spread and dry firstSpread thinly on a clean tray, hang in a ventilated area, and do not bake at high temperatures

User pain point: After searching for a long time, often looking in the wrong direction

When bubbles and broken glue appear, the most common reaction on the front line is to raise the temperature and increase the amount of glue produced. As a result, as the temperature increases, the glue is more prone to oxidation and yellowing, and the problem is compounded. The correct sequence should be: first remove the moisture, then check the temperature, and finally adjust the amount of glue. The judgment method is also simple – take a small handful of adhesive particles and place them on a clean heating plate. If there is a cracking sound and obvious bubbles, it can be basically confirmed that they are damp.

The method of Sunlife hot melt adhesive

The Sunlife hot melt adhesive produced by Guangzhou Sunlife Trading is packaged with a moisture-proof film lining, and both 25kg bags and ton bags have undergone inner bag treatment. When supplying to customers for book binding, packaging and sealing, and quick printing of graphics and text, we will also provide storage suggestions and moisture identification methods to reduce rework during the rainy season.

Frequently Asked Questions

Can damp hot melt adhesive particles still be used?

Slightly damp and not clumped, most of them can be used normally after being spread and dried; If there are obvious lumps or adhesions, it is recommended not to use the machine to avoid clogging the nozzle and pipeline.

Can we use an oven to dry the rubber particles?

Not recommended. The softening point of rubber particles is generally between 80-110 ℃. If the oven temperature is slightly higher, they will stick together into blocks. Ventilation and drying are more reliable methods.

Is there a standard value for moisture content?

Hot melt adhesive is a 100% solid content product and usually does not have a separate moisture index. The actual control is mainly based on intact packaging and dry storage. If necessary, suppliers may be required to provide batch volatile matter data.

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